Lightweight UHMWPE UD Fabric (50–130gsm) for Ballistic Protection Systems

Lightweight. Strong. Engineered for Protection. Lightweight UHMWPE UD Fabric (50–130gsm) is designed for next-generation ballistic systems requiring ultra-low weight, high flexibility, and reliable impact resistance. It is widely used in:Ballistic helmets,Soft armor inserts,Concealable body armor,Lightweight composite protection systems. Key Advantages ✔ Ultra-lightweight construction ✔ Excellent flexibility & comfort ✔ High energy absorption capability ✔ Stable composite lamination performance ✔ Suitable for OEM ballistic manufacturing

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5000

  • Areal Density(m²)
    • 160g
    • 120g
    • 135g
    • 50g
    • 290g

隐藏域元素占位

  • Details

    Product Overview

    Lightweight UHMWPE UD Fabric (50–130gsm) is a unidirectional composite material made from ultra-high molecular weight polyethylene fibers arranged in a 0°/90° cross-ply structure.

    It is engineered for applications requiring minimal weight and maximum flexibility, while maintaining reliable ballistic performance in soft armor and helmet systems.

     

    Available Specifications (50–130gsm Series)

    Model

    Areal Density

    Thickness

    Typical Application

    Flexibility

    YAS-50

    50±6 gsm

    0.07–0.08 mm

    Ultra-flexible soft armor

    ★★★★★★

    YAS-80

    80±6 gsm

    0.10–0.12 mm

    Lightweight armor inserts

    ★★★★★

    YAS-120

    120±5 gsm

    0.15–0.18 mm

    Helmet & concealed armor

    ★★★★★

    YAS-130

    130±5 gsm

    0.18–0.20 mm

    Balanced performance armor

    ★★★★☆

     

    Why Choose Lightweight UHMWPE UD Fabric?

    Compared with standard 160–300gsm UD materials, the 50–130gsm series offers:

    Lower overall system weight

    Improved wearer comfort

    Better flexibility for curved structures (helmets/body armor)

    Easier integration into composite lamination systems

    It is especially suitable for helmet manufacturers and concealed armor producers.

     

    Ballistic Performance Reference

    Lightweight UD fabric can be configured for:

    NIJ IIIA 9mm protection systems

    NIJ IIIA .44 Magnum systems

    Multi-layer composite armor designs

    ⚠️ Final ballistic performance depends on full laminate system including resin, film, structure and test conditions.

     

    Applications

    Ballistic Protection

    Ballistic helmets (FAST / PASGT / ACH)

    Concealable soft armor panels

    Tactical vest inserts

    Lightweight Composite Systems

    Backpack ballistic protection

    Vehicle interior protection panels

    VIP protective gear

     

    Typical Composite Structure

    Outer Fabric / Cover

    ↓

    PE or TPU Thermoplastic Film

    ↓

    Lightweight UHMWPE UD Fabric (50–130gsm)

    ↓

    Thermoplastic Film / Adhesive Layer

    ↓

    Inner Lining / Comfort Layer

     

    Key Features

    Ultra-light composite structure

    High tensile UHMWPE fiber performance

    Excellent impact energy absorption

    Stable multi-layer lamination behavior

    Moisture & corrosion resistant

    OEM/ODM customization available

     

    Manufacturing Capability

    We provide full-chain production control:

    UHMWPE fiber integration

    UD fabric lamination

    Thermoplastic film bonding

    Composite cutting & shaping

    Quality inspection system

    OEM packaging solutions

     

    Customization Options

    We support full OEM customization:

    Areal density (50–130gsm or custom)

    Roll length

    Fiber grade selection

    Resin / film system compatibility

    Packaging & branding

    Technical development support

     

    Why Choose YINAN

    Vertical integration from UHMWPE fiber to UD fabric

    Stable ballistic material production system

    OEM & ODM support for global manufacturers

    Strict quality control & batch consistency

    Export experience in defense & protection industries

     

    FAQ

    Q1: What is lightweight UHMWPE UD fabric used for?

    It is used in ballistic helmets, soft armor panels, and lightweight composite protection systems.

    Q2: What is the difference between 50gsm and 130gsm?

    Lower gsm (50–80gsm) offers higher flexibility, while higher gsm (120–130gsm) provides better structural stability and ballistic efficiency.

    Q3: Is it suitable for helmet manufacturing?

    Yes, 120–130gsm specifications are commonly used in ballistic helmet production.

    Q4: Can it be used for NIJ IIIA armor?

    Yes, when properly laminated in multi-layer systems.

    Q5: Do you support OEM customization?

    Yes, we provide full OEM/ODM services including specifications, packaging, and technical support.

    Q6: What lamination materials are compatible?

    Compatible with PE film, TPU film, and water-soluble adhesive systems.

    Q7: Can I request samples?

    Yes, sample rolls and sheets are available for testing.

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