120gsm UHMWPE UD Fabric for Ballistic Helmets & Hard Armor Plates

Lightweight UHMWPE Composite Material for Helmet and Armor Plate Manufacturing Our 120gsm UHMWPE UD Fabric is engineered for hard armor applications requiring superior strength-to-weight performance. Designed for composite armor systems, this material is widely used in: Ballistic helmet shells, PE ballistic plates, Ceramic composite armor plates, Hard armor backing systems, Advanced personal protection equipment Manufactured using premium UHMWPE fibers in a cross-ply unidirectional structure, the fabric delivers outstanding ballistic efficiency while maintaining extremely low weight. Key Advantages ✔ Lightweight composite armor material ✔ Optimized for ballistic helmet production ✔ Suitable for PE and ceramic armor plates ✔ Excellent energy absorption ✔ Consistent lamination performance ✔ OEM specifications available

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-
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Remaining Stock

5000

  • Areal Density(m²)
    • 160g
    • 120g
    • 135g
    • 50g
    • 290g

隐藏域元素占位

  • Details

    Product Overview

    120gsm UHMWPE UD Fabric is a high-strength composite material manufactured from ultra-high molecular weight polyethylene fibers arranged in a 0°/90° unidirectional structure.

    Compared with heavier hard armor materials, the 120gsm specification provides a better balance between weight reduction and ballistic performance, making it particularly suitable for lightweight helmet and armor plate systems.

    Its low density and high tensile strength allow manufacturers to reduce overall armor weight without compromising protection efficiency.

     

    Technical Specifications

    Property

    Specification

    Material

    UHMWPE Fiber

    Structure

    0°/90° Cross-Ply UD

    Areal Density

    120±5 gsm

    Thickness

    0.18 mm

    Color

    White

    Width

    1600±10 mm

    Density

    0.97 g/cm³

    Fiber Tenacity

    31–33 cN/dtex

    Elongation

    <4%

     

    Typical Hard Armor Performance

    The following data is based on internal composite armor testing.

    Protection Level

    Composite Structure

    NIJ III M80

    150 Layers + EVA

    AK47 MSC

    150 Layers

    Hard Armor Application

    PE Composite Plate

    Weight of complete plate system depends on armor design and ceramic configuration.

     

    Applications

    Ballistic Helmet Manufacturing

    120gsm UHMWPE UD Fabric is widely used in:

    FAST helmets

    MICH helmets

    PASGT helmets

    Full-cut ballistic helmets

    High-cut tactical helmets

    Benefits:

    Lightweight shell construction

    Improved comfort

    Reduced neck fatigue

    Enhanced ballistic performance

     

    PE Ballistic Plates

    Suitable for:

    Stand-alone PE armor plates

    UHMWPE compressed armor plates

    Lightweight rifle protection systems

     

    Ceramic Composite Armor Plates

    Used as backing material behind:

    Alumina ceramic

    Silicon carbide ceramic

    Boron carbide ceramic

    Benefits:

    Captures residual energy

    Improves multi-hit performance

    Reduces backface deformation

     

    Why 120gsm is Popular for Helmet Production

    Compared with higher GSM materials:

    Advantages

    ✔ Better molding performance

    ✔ Improved layer conformity

    ✔ More uniform helmet shell thickness

    ✔ Reduced helmet weight

    ✔ Excellent ballistic efficiency

    ✔ Easier composite processing

    For many helmet manufacturers, 120gsm remains one of the preferred specifications for balancing protection, weight, and manufacturing efficiency.

     

    Manufacturing Process

    UHMWPE Fiber

          ↓

    Fiber Alignment

          ↓

    0° / 90° Cross-Ply Structure

          ↓

    Film Lamination

          ↓

    Composite Layer Formation

          ↓

    Hot Press Molding

          ↓

    Ballistic Helmet / Plate Production

     

    OEM & Custom Manufacturing

    YINAN provides complete OEM services:

    120gsm customization

    Width customization

    Roll length customization

    Helmet-specific materials

    Plate-specific materials

    PE and ceramic armor solutions

    Private label production

     

    Why Choose YINAN

    Vertical Integration Advantage

    From raw UHMWPE fiber to finished ballistic products:

    UHMWPE Fiber

    UD Fabric

    Ballistic Helmets

    Ballistic Plates

    Soft Armor Panels

    This integrated manufacturing model ensures stable quality and competitive pricing.

     

    FAQ

    Q1. What is 120gsm UHMWPE UD Fabric mainly used for?

    It is primarily used for manufacturing ballistic helmets, PE armor plates, and ceramic composite armor systems.

    Q2. Is this fabric suitable for helmet production?

    Yes. The 120gsm specification is widely used in ballistic helmet shell manufacturing due to its excellent weight-to-protection ratio and molding performance.

    Q3. Can it be used with ceramic strike faces?

    Yes. It is commonly used as a backing material for alumina and silicon carbide ceramic armor plates.

    Q4. What protection levels can be achieved?

    The final protection level depends on the complete armor design, layer count, and composite structure. It is commonly used in systems designed for rifle protection applications.

    Q5. Do you provide OEM services?

    Yes. We support OEM and ODM manufacturing for armor plate and ballistic helmet producers.

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